Commercial Roof Replacement at Community Center and Place of Worship in Toronto’s Thornhill Neighborhood

Aerial photo from the front of the community center and place of worship in Toronto's Thornhill neighborhood, highlighting the newly completed commercial roof replacement.

Project Specifications

Community Center Commercial Roof Replacement Client       Beth Avraham Yoseph of Toronto logo

Community Center and Place of Worship

Building Address:

Beth Avraham Yoseph of Toronto

613 Clark Avenue West

Thornhill Neighborhood, Toronto

Client Goal/Purpose of Project

The client’s goal for this project was to replace the aging, leaky roof of Beth Avraham Yoseph of Toronto (BAYT) in a phased approach that allowed daily operations to continue without disruption. They sought a durable, long-term roofing solution that would address ongoing leaks, protect the building from future damage, and stay within budget while coordinating with other renovation plans and contractors.

Key Challenges

This project had several challenges that required special attention, and certain situations required teamwork with other contractors.

Planning

The synagogue had a complex, multi-level roof that required extensive planning to ensure safe and efficient material handling. Due to limited access to certain areas, we had to account for additional hoisting equipment and plan for double or even triple handling of materials and debris. The fragile condition of the original roof also meant we had to limit foot traffic and take extra precautions to prevent damage during the project.

Since BAYT is both a community center and place of worship, the building needed to remain fully operational during the roofing project. This created additional planning challenges as we had to ensure that daily activities and special events could continue uninterrupted. We carefully coordinated our work schedule and made sure that the site was always clean, with clear and safe pathways for building users.

The client awarded us the project in November, meaning Phase 1 had to be executed during the fall and winter months. Planning for weather-related issues was crucial, as cold temperatures, snow, and ice could impact both safety and the integrity of roofing materials. We had to build in contingency plans for delays and ensure the roof remained watertight throughout the process.

Management & Execution

Executing the material handling plan was complex due to the multi-level structure of the building. We had to manage hoisting materials to different levels, and then lowering debris safely from the main roof, which stood 50 feet high. Special equipment like garbage tarps and hoists were used to transport materials without damaging the roof. Space constraints around the building made set-up difficult, further complicating the execution of these tasks.

The building’s HVAC system included several oversized units, making it necessary to use a 150-ton crane to lift materials and raise these units. However, not all of the HVAC equipment could be lifted, so we worked closely with the client’s HVAC contractor and the roofing membrane manufacturer’s technical representative to design a plan. This allowed us to create a watertight seal around the remaining units, ensuring the roof’s integrity while minimizing disruption to the HVAC system.

The project involved replacing six acrylic skylights as well as two large three-section barrel skylights, one of which had a center openable section. Working with Artistic Skylights, we had to ensure that these skylights were replaced carefully while keeping the building dry during the roofing work. Managing this aspect of the project required precise timing and coordination to prevent water damage and maintain the integrity of the new roof.

Access to the roof drains presented significant challenges because of the building’s internal structure. Some areas were difficult to reach, requiring our plumbing team to use rope ladders to access interior spaces and make necessary connections. In cases where connections were made from the roof level, we had to cut through the roof deck substrate to remove the old roof drains and install new ones, which required careful execution to avoid damaging the roof or the building.

Project Highlights: Commercial Roof Replacement at BAYT

Take a look at some key moments from our roof replacement at Beth Avraham Yoseph of Toronto. From managing multi-level structures to keeping operations running smoothly, these photos showcase the teamwork and expertise behind the project.

Solutions for the Commercial Roof Replacement

To address the unique challenges of replacing the roof at Beth Avraham Yoseph of Toronto (BAYT), we implemented a range of tailored solutions. Our approach ensured the project stayed on schedule, minimized disruptions to daily operations, and delivered a durable, long-lasting roof that met the client’s needs. Below are the key solutions we applied to successfully complete this complex project.

To overcome the difficulties posed by the building’s multi-level structure, we employed a hoist system to transport materials and debris. Garbage tarps were used to lower debris from the roof safely into disposal bins from 50 feet above. This process minimized damage to the roof and surrounding areas while maintaining a clean and organized site, which was critical for the safety of both workers and building occupants.
We worked closely with both the HVAC contractor and the roofing membrane manufacturer’s technical representative to ensure seamless coordination. By collaborating on solutions, such as creating a watertight condition around HVAC units that couldn’t be lifted, we were able to avoid costly delays and ensure the roofing and HVAC systems worked in harmony without compromising the project timeline.
The COVID-19 pandemic presented challenges with material shortages and price increases. To mitigate these issues, we locked in pricing early for materials and equipment, including skylights, ensuring that cost increases wouldn’t affect the project. Additionally, we accepted materials on-site ahead of time, rather than relying on just-in-time delivery, to avoid potential delays caused by supply chain disruptions. This proactive approach allowed us to maintain the project budget and timeline, saving the client both time and money.

Outcome

Any time a roof is replaced or installed, a number of factors need to be considered. We have experienced these issues frequently over our more than 60 years in business. One is being flexible to meet client needs, such as allowing people to continue using the building during the work. Second is working with our clients’ contractors to ensure that the roof is installed correctly and prevents future leaks. A third factor, especially during these challenging times, is adjusting to pricing and supply chain issues.

Contact Elite Roofing for your next roofing project

We take great pride in working with community organizations. Furthermore, we complete their projects on time and on budget, while meeting their operational needs. For expert roofing of your community-use building, contact Elite Roofing today.